Surface oxyfluorination had been carried out on polypropylene non-woven fabric (PP NWF) samples of different morphologies and pore sizes. The modified surfaces were characterised by Attenuated Total Reflectance Fourier Transform InfraRed (ATR-FTIR)-spectroscopy, FTIR imaging microscopy, X-Ray Photoelectron Spectroscopy (XPS), Electron Spin Resonance (ESR) spectroscopy, Differential Scanning Calorimetry (DSC), X-Ray Diffraction (XRD) analysis, Scanning Electron Microscopy (SEM), dynamic rheometry and Thermo-Gravimetry (TG). ATR-FTIR and XPS techniques revealed the presence of –CF, –CF2, –CHF and –C(O)F groups. The formed –C(O)F groups mostly got hydrolysed to –COOH groups. The C=O groups of alpha-haloester, and the C=C stretching of the formed –CF=C(OH)– groups could also be detected. Long-lived radicals could be detected on the functionalised surfaces as middle-chain peroxy radicals by ESR spectroscopy. SEM micrographs showed slight roughening of the oxyfluorinated surfaces. Oxyfluorination had no significant effect on the crystalline structure and phase composition of the PP NWF samples supported by DSC and XRD measurements. The molecular mass of the samples were unaffected by the oxyfluorination treatment as proved by oscillating rheometry. The surface modification, however, significantly affected the thermal decomposition but not affected the thermo-oxidative decomposition of PP NWFs. Different morphologies and pore sizes of PP NWF samples resulted in reproducibility of the findings, although did not substantially affect surface functionalisation.
1. du Toit, FJ, Sanderson, RD, Engelbrecht, WJ, Wagener, JB 1995 The effect of surface fluorination on the wettability of high density polyethylene. J Fluor Chem 74 1 43–48 .
2. du Toit, FJ, Sanderson, RD 1999 Surface fluorination of polypropylene: 1. characterisation of surface properties. J Fluor Chem 98 2 107–114 .
3. du Toit, FJ, Sanderson, RD 1999 Surface fluorination of polypropylene: 2. adhesion properties. J Fluor Chem 98 2 115–119 .
4. Mohr, JM, Paul, DR, Tam, Y, Mlsna, TE, Lagow, RJ 1991 Surface fluorination of composite membranes. Part II. Characterization of the fluorinated layer. J Membr Sci 55 1–2 149–171 .
5. Brass, I, Brewis, DM, Sutherland, I, Wiktorowicz, R 1991 The effect of fluorination on adhesion to polyethylene. Int J Adhes Adhes 11 3 150–153 .
6. Park, SJ, Song, SY, Shin, JS, Rhee, JM 2005 Effect of surface oxyfluorination on the dyeability of polyethylene film. J Colloid Interface Sci 283 1 190–195 .
7. Sanderson, R, du Toit, F, Carstens, P, Wagener, J 1994 Fluorination rates of polyolefins as a function of structure and gas atmosphere. J Therm Anal Calorim 41 2 563–581 .
8. Lagow RJ , Margrave JL. Direct fluorination: a “new” approach to fluorine chemistry. progress in inorganic chemistry. Hoboken: John Wiley & Sons, Inc; 2007.
9. Shimada, J, Hoshino, M 1975 Surface fluorination of transparent polymer film. J Appl Polym Sci 19 5 1439–1448 .
10. Hayes, LJ 1976 Surface energy of fluorinated surfaces. J Fluor Chem 8 1 69–88 .
11. Leroux, JD, Paul, DR, Arendt, MF, Yuan, Y, Cabasso, I 1994 Surface fluorination of poly(phenylene oxide) composite membranes. 2. Characterization of the fluorinated layer. J Membr Sci 90 1–2 37–53 .
12. Volkmann, T, Widdecke, H 1989 Oxifluorination of polyethylene. Kunstst Ger Plast 79 8 743–744.
13. Jeong, E, Bae, T-S, Yun, S-M, Woo, S-W, Lee, Y-S 2011 Surface characteristics of low-density polyethylene films modified by oxyfluorination-assisted graft polymerization. Colloids Surf A 373 1–3 36–41 .
14. du Toit FJ . Surface modification of polymers using elemental flourine. Ph.D. Thesis, University of Stellenbosch; 1995.
15. Kharitonov, AP 2000 Practical applications of the direct fluorination of polymers. J Fluor Chem 103 2 123–127 .
16. Kharitonov, AP, Taege, R, Ferrier, G, Teplyakov, VV, Syrtsova, DA, Koops, G-H 2005 Direct fluorination—useful tool to enhance commercial properties of polymer articles. J Fluor Chem 126 2 251–263 .
17. Tressaud, A, Durand, E, Labrugère, C, Kharitonov, AP, Kharitonova, LN 2007 Modification of surface properties of carbon-based and polymeric materials through fluorination routes: from fundamental research to industrial applications. J Fluor Chem 128 4 378–391 .
18. Kharitonov, AP, Kharitonova, LN 2009 Surface modification of polymers by direct fluorination: a convenient approach to improve commercial properties of polymeric articles. Pure Appl Chem 81 3 451–471 .
19. Boguslavsky L . High efficiency particulate air (HEPA) Filters from polyester and polypropylene -Nonwovens,. International Conference FILTREX 2010; October; Cologne, Germany 2010.
20. Socrates, G 2001 Infrared and Raman characteristic group frequencies : tables and charts 3 ed. Chichester Wiley.
21. Kharitonov, AP 2008 Direct fluorination of polymers—from fundamental research to industrial applications. Prog Org Coat 61 2–4 192–204 .
22. Mihaly, J, Sterkel, S, Ortner, HM, Kocsis, L, Hajba, L, Furdyga, E. et al. 2006 FTIR and FT-Raman spectroscopic study on polymer based high pressure digestion vessels. Croatica Chemica Acta. 79:497–501.
23. Beamson, G, Briggs, D 1992 High resolution XPS of organic polymers. The scienta ESCA300 database Wiley Chichester.
24. Schlick, S, Mcgarvey, BR 1983 Motion of midchain peroxy-radicals in poly(tetrafluoroethylene). J Phys Chem 87 2 352–353 .
25. Genovese, A, Shanks, R 2004 Crystallization and melting of isotactic polypropylene in response to temperature modulation. J Therm Anal Calorim 75 1 233–248 .
26. Horvath, Z, Sajo, IE, Stoll, K, Menyhard, A, Varga, J 2010 The effect of molecular mass on the polymorphism and crystalline structure of isotactic polypropylene. eXPRESS Polym Lett 4 2 101–114 .
27. Nurul Huda, M, Dragaun, H, Bauer, S, Muschik, H, Skalicky, P 1985 A study of the crystallinity index of polypropylene fibres. Colloid Polym Sci 263 9 730–737 .
28. Monasse, B, Haudin, JM 1985 Growth transition and morphology change in polypropylene. Colloid Polym Sci 263 10 822–831 .